Off Road Vehicles, Construction and Mining engineering case study

Some of Major Projects Handled in Off Road Vehicles & Construction
Eqpt Industry:

CAD - Design Engineering Projects:

Design Engineering of a farm Tractor Cabin to meet the 79/622/EEC standards for ROPS/FOPS. Conceptualisation to Mfgg drawings.
Design of Driver Cabin as per ISO 3471 / ISO 3449 (EN) FOPS / ROPS standard for a Crawler mounted mining M/c.
Design of Driver Cabin as per ISO 3471 (EN) FOPS standard for an underground mining loader.
Design of an Operator Cabin for concrete spraying M/c
3D CAD modelling & 2D Drafting of ORV's & construction machinery & Eqpt's parts and sub-assemblies
Creation of solid 3D model & 2D Drawings from given surface models of several parts & assemblies.
Design & Development of Seating Mechanism system for off-road vehicle
Re-engineering / Design modification of Forklift Fork Carriage to carry for 2,500kgs load and delivery of final parametric CAD 3D Models & 2D manufacturing drawings.
3D Scanning and STEP Modelling of an Wheel loader assembly.
3D & 2D of Crusher & screener
Legacy data conversion, 3D CAD modelling, 2D Drafting & detailing of Engine and Transmission system parts & assembly of an Off-Road Vehicle.
Reverse Engg / 3D Scanning of a Quick coupler Physical part to CAD 3D & 2D production dwgs using 3D scanner
Creating Solid CAD model from given scanned data of a mining machinery casting parts
Design of Welding fixture for a swing arm of backhoe loader
3D model creation & Animation of Bar Cutting and Bar Bending M/c
Creation of 3D CAD Model and 2D fabrication drawings, flat pattern & DXF file along with BOM for a concrete mixing / batching plant from provided concept sketches & specs
Creation of 3D models and Renderings from provided Images, Physical samples by reverse engg method for scaffolding,
3D renderings and 3D Animation videos of machinery & parts for training, presentation & marketing purpose.

CAE - FEA / CFD Analysis / Virtual Test Simulation / Design Validation Projects:

FEA Test Simulations / Analysis-

FE Mesh modelling of several interior, Exterior, Powertrain systems parts and other ancillaries.
Several operator cabin's FOPS / ROPS FEA test simulations and design optimisation to meet the EN/ISO standards requirements
ROPS / FOPS FEA test simulation, design optimization & physical test Certification of an operator cabin for mining equipment's as per ISO 3471 / ISO 3449 (EN) standard by TUV/ARAI.
Design Analysis & Optimization of extended boom assembly of a mining machine with 35 different Operating conditions/ load cases
Design analysis & optimization of a crawler mounted drilling M/c's Chasse frame with 10 different operating conditions.
Dynamics Stability Analysis of a crawler Mounted mining / drilling M/c.
FEA Simulation of complete assembly of a CRAWLER CRANE for a maximum lifting capacity & to optimize the structure to meet the strength requirement considering load cases like Stationery, Traveling & Swinging etc.
FEA Simulation to check the strength of the dozer frame and its blade using.
FEA Simulation of an Outrigger pad with Full contact, Full contact with 3 Degree tilt & Two-point contact load cases
Forklift Frame Analysis & Optimization
FEA of Tipper Trailer
FE Analysis & design optimization of Boom Structure frame with 8 configuration for a Mobile Crane for cost cutting/material reduction
Non-Linear Stress Analysis in order predict stress and damage due to fatigue in the lock jaw.
Non-Linear Stress Analysis in order to optimize the deflections in the coupler plate.
Sheetmetal Stamping-Forming - Manufacturability simulation in order to predict possibility of tearing and wrinkling in bending process adopted for manufacturing an underbody long member of a Car.

CFD Test Simulations / Analysis-

CFD Mesh modelling of several Off-Road Vehicles parts and sub systems
CFD Simulation to predict the temperature drop in Radiator & CAC of an off-road vehicle's Engine.
Mining M/c's CFD to identify the flow of short-circuiting paths, hot spots within canopy & its effect on fan + cooler performance
Borwell Machine's CFD to evaluate the performance of Fan + Cooler in presence on various obstructions in front of it.
CFD Simulation of Engine oil cooler
CFD of Electric Vehicle Battery
CFD Simulation of Air Intake System
CFD simulation of Filtration system
Electronic Cooling - Automotive Lamp Application

Reverse Engineering / 3D Scanning:

3D scanning & step modelling of a Heavy Construction Equipment - Wheel Loader
Reverse Engg of a Quick coupler Physical part to CAD 3D & 2D production dwgs using 3D scanner.
Creation of 3D CAD Model of backho loader bucket teeth from provided scanned data / stl files